Yes. ZHILI produces trays and charging baskets for all major furnace brands. We can manufacture from your drawings, samples, or furnace specifications with full reverse engineering capability. Here’s what we need:

• Dimensional specifications: Furnace model, workspace dimensions (W x H x D), grid spacing requirements, and any mechanical interference constraints.
• Operating parameters: Maximum temperature, atmosphere type (carburizing, endothermic, ammonia, vacuum), cycle duration, and quenching method (oil, water, gas).
• Loading conditions: Maximum part weight per tray, loading/unloading method (manual, robot, fork), and required stacking/multi-level configuration.
• Existing tray details (if available): Photos, drawings, or the worn tray itself for 3D laser scanning and reverse engineering.

Based on 30+ years of heat treatment casting experience, we recommend these proven design optimizations that can increase tray service life by 30-60%:

• Radius all corners: Sharp corners concentrate thermal stress. Minimum 5-8 mm internal radius reduces cracking at corners by up to 50%.
• Taper ribs and cross-members: Wider at the base, narrower at the top — reduces mass at the hottest surface while maintaining structural strength.
• Stress-relief slots: Strategic slot placement in high-restraint areas allows controlled thermal expansion instead of uncontrolled cracking.
• Honeycomb vs solid grid: Open patterns improve gas circulation, reduce mass by 25-35%, and provide superior thermal shock resistance.
• Material grade zoning: For large trays, use ZG35Cr24Ni7SiN for outer frame and ZG30Cr26Ni5 for inner grid (if temperature permits) to optimize cost.

Send us your current tray failure pattern (photos of cracked/worn areas) and our engineering team will propose specific design improvements.